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Quality Field Guides › Tools › Operational Excellence Framework

Full pack: field guide + workbook

Operational Excellence Framework

The seventeen-step improvement framework as a guide, with the two tools that make it run: the FMEA Risk Scorer to rank what could go wrong, and the companion workbook to price what already is.

Operational Excellence Framework cover
$35

Fall sale: 20% off at checkout through November 1, 2026. $35 becomes $28.

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Full pack: field guide + workbook · Excel 2016+ or Google Sheets · pre-filled with a worked example · 30-day refund, no questions

30-day refund, no questions. Files are Excel (.xlsx); no macros.

See inside

Screenshots from the field guide and the companion workbook.

The Operational Excellence 17-Step Framework PDF, cover and contents: five phases from defining the true problem to scaling the fix
The field guide: seventeen steps in five phases, from defining the true problem to scaling the fix. Fifty-one pages.
The FMEA Risk Scoring tab of the companion workbook: failure modes scored for severity, occurrence and detection, with RPN, priority and mitigation plan
Companion workbook, FMEA Risk Scoring tab. Failure modes scored for severity, occurrence and detection, with RPN, priority and a mitigation plan.
The COI Calculator tab of the companion workbook: direct labor waste, error correction and opportunity loss added up, with payback on the proposed fix
Companion workbook, Cost of Inaction tab. Labor waste, error correction and opportunity loss added up, with payback on the proposed fix.

The method

Seventeen steps, in the order they pay back.

The framework is the sequence used in a real turnaround: stabilize, measure, remove the biggest cost, standardize, then improve. The guide is one chapter per step, and each step names the tool that does the work and the number that says it worked.

The FMEA Risk Scorer does the arithmetic, which was never the hard part. The hard part is agreeing what a 7 means before anyone scores anything. The rating scales are written to be agreed on first, and a detection-gap flag keeps a hidden failure from hiding behind a middling number.

The companion workbook carries the Cost of Poor Quality Calculator, so every step has a dollar figure attached. The framework decides what to fix, the FMEA decides what could fail, and the calculator decides what it is worth.

What it computes for you

The 17-step improvement framework with the FMEA Risk Scorer and the companion workbook.

  • RPN with priority bands and a DETECTION GAP flag
  • Top 10 failure modes ranked automatically
  • Annual cost of doing nothing, payback and three-year benefit
  • A verdict cell: fund it, strong case, marginal, does not pay back
  • Charts on every results tab
What the Operational Excellence Framework computesWhat you download with the Operational Excellence Framework

What you download

The files.

FMEA_Risk_Scorer.xlsxSeverity, occurrence, detection, RPN, priority band, top-10 ranking and detection-gap flag
OE_Companion_Workbook.xlsxFramework worksheets plus FMEA and Cost of Inaction tabs
Operational Excellence, A 17-Step Framework.pdfThe framework guide

Yellow cells are yours; white cells calculate. It arrives filled in with the series’ fictional plant so every flag and chart has something to show; clear the yellow cells and start.

Questions

Before you buy.

Which Excel version do I need?

Excel 2016 or later on Windows or Mac, or Google Sheets. Every formula is standard: no macros, no add-ins, no external links. In Google Sheets use File → Import → Replace spreadsheet.

Why does the workbook arrive filled in?

Every workbook ships pre-filled with the same fictional plant so each dashboard, flag and trend has something to show. Read it that way first, then clear the yellow input cells; the white computed cells empty themselves.

What is the difference between an entry worksheet and a pack?

An entry worksheet is two or three tabs lifted from its pack, and it is $5 or more, your choice. The pack is the full workbook with the register, the dashboard and the field guide PDF that explains the method, for $35. Start with the worksheet; the formulas and the worked example are the same.

What if it does not do what the page says?

Thirty days, no questions. Reply to the receipt email, or write to ryan@qualityfieldguides.com, and it is refunded.